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DISCOVER YOUR QUALITY CULTURE

TRUST THE PROCESS
Providing Sustainable Quality, Reliability & Systems Engineering Process Proficiency

Poka-Yoke Training Program

Poka-yoke is a technique for avoiding simple human error in the workplace. Also known as mistake-proofing, goof-proofing, and fail-safe work…

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QSB Training Program

QSB will provide a summary of how to assess shop floor manufacturing systems. Training will include control of nonconforming products,…

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RCA Training Program

Root Cause Analysis – 8D is a methodical problem-solving process that covers the three common stages of correction: ⦁ Act…

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MFMEA / DFM M&T Training Program

Machine Failure Modes and Effects Analysis is a methodical approach for identifying all possible equipment failures in a manufacturing or…

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FTA Training Program

Fault Tree Analysis is a systematic, deductive (top-down), graphical methodology for defining a single specific undesirable event and determining all…

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SPC Training Program

Statistical Process Control is a scientific visual method used to monitor, control and improve processes by eliminating special cause variation…

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MSA Training Program

Measurement System Analysis is an experimental and mathematical method of determining how much the variation within the measurement process contributes…

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ISO 26262 Training Program

Functional Safety describes how to implement a vehicle level functional safety program, create a HARA, and understand the interactions within…

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Reliability Engineering Training Program

Reliability Engineering describes a focused approach to complete Reliability Engineering methods and how they will benefit your organization

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DOE Training Program

Design of experiments (DOE) – provides a systematic method to determine the relationship between factors affecting a process and the…

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DMAIC Training Program

Lean Six Sigma – A structured and disciplined approach to making fact-based decisions that cover the DMAIC phases: Define; Measure;…

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DFM/A Training Program

Design for Manufacturing and Assembly is a combination of two methodologies; Design for Manufacture, which means the design for ease…

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PPAP Training Program

Production Part Approval Process is a standardized process in the automotive and aerospace industries that helps manufacturers and suppliers communicate…

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PFMEA Training Program

Process Failure Modes and Effects Analysis is a step-by-step approach to identify and manage the risks of failures within the…

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DRBFM Training Program

Design Review Based on Failure Modes is a focused approach of mitigating change risk within the product and process design….

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DFMEA – FMECA Training Program

Design Failure Modes & Effects Analysis and Failure Modes, Effects & Criticality Analysis are a step-by-step approach to identify and…

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APQP Training Program

Advanced Product Quality Planning is the framework of procedures and techniques used to develop products. Test.

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Process Awareness

Ability and knowledge to participate in  completing the FMEA Process

Competency

Ability and knowledge to lead a team in the FMEA Process

Proficient

Ability to teach and mentor Participants and Team Leads in the FMEA Process

Expert

Ability to lead an organization implementing FMEA

ReliaTrain Certifies 4 Levels of Design FMEA and Process FMEA Proficiency and Accreditation.

IATF16949:2016 Compliance Support

Product Launch Support

Systems Engineering Processes

Resolve Warranty Issues

Verification and Validation Testing

ISO 9001:2015 Compliance Support

Supplier Quality Assessment and Improvement

APQP / PPAP Processes

Manufacturing and Assembly Processes

New or Modified Product Design

ReliaTrain's Quality and Reliability professionals can train, mentor, and support your product and process teams in all APQP and Systems Engineering Processes

APQP & PPAP Core Tools Workshop

Date: TBD

Advanced Product Quality Planning APQP (Advanced Product Quality Planning) is a structured method that defines and establishes the steps necessary…

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FMEA (APQP Tools) Workshop

Date: May 8 - May 9

Design Failure Modes and Effects Analysis (DFMEA) and Design Review Based on Failure Modes (DRBFM) – Day One The workshop…

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Coming Soon

Date:

Systems Engineering and APQP Core Tools Workshop Functional Safety Analysis Learn More About ReliaTrain Training and Services ReliaTrain provides training…

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Interested in our events? Contact us now!

Our Services

ReliaTrain core competencies in systems engineering and APQP will provide you the necessary resources to distinguish your products based on efficiency, quality, reliability, durability, and cost.

Customers demand products that have award-winning quality, reliability, and durability. The challenge is to meet those demands while developing and integrating new technology and customer expectations. Change is the one constant that must be managed by all organizations.

Customers are demanding products that are completely safe, with shortened delivery times, and perform with optimum quality, reliability, and durability.

Development of robust and dependable product designs and manufacturing processes require specialized knowledge to meet customer requirements. ReliaTrain expertise provides a roadmap to meet customer expectations and develop products and processes to achieve a competitive advantage and customer demand.

Services 1

We work with our customers to grow internal process knowledge and proficiency. We provide templates, examples, and audit tools to guide teams through the development of your product or process. Our proven facilitation, assessment and execution techniques will add value and continuous improvement to your products and processes. ReliaTrain will customize a strategy to develop a learning path and proficiency plan that will strengthen Your Quality Culture.

Our Mentoring and Consulting Strategy Includes:

QMS common Process: We work together to develop a human resource strategy that ensures process proficiency is defined at all levels of the organization. We define a training plan that addresses gaps in the organization and required mentoring to achieve the defined goals. The output is understanding and ownership of common processes that deliver reliable products and processes.

Execution: We mentor the appropriate people in the execution of product and process development. Mentoring and consulting can include but not limited to:

  • Supporting the development and facilitation of design analysis documents (e.g., boundary diagrams, P-diagrams, definition of functions and requirements, DFMEA, DRBFM, FMECA, software FMEA, algorithm FMEA, DFM/A, RCA, Hazard Analysis).
  • Supporting the development and facilitation of process analysis documents (e.g., Process Flow Diagram – PFD, PFMEA, Control Plans – PCP, MSA, SPC).
  • Supporting linkage between DFMEA/FMECA/DRBFM and product and process analysis (e.g., Design Reviews, FTA, PFMEA, DFM/A, PCP, Special Characteristics).

Actions and Follow-up: We mentor how to assess the risk of the product and process designs to understand when it is necessary to define action(s) to address the risk. The assessment between product and process also includes consideration of impact based on suppliers. The output of our mentoring is on-going feedback that will provide management confidence in the execution of systems engineering and APQP processes.

Often companies are challenged with lean organizations that don’t carry the necessary resources to
handle the total life cycle support of products and processes. You could also be a small company and are
in the process of growing your organization. Customers demand excellent quality and reliability which
requires detailed evaluation and continuous improvement. ReliaTrain experience and resources can be
leveraged to resolve the efficiency concern of launching a new or modified product or process, or just
doing something for the first time. The following are some examples where ReliaTrain can resolve your
organizational challenges:

  • Provide technical expertise to efficiently complete analysis of new or modified product (e.g., detailed boundary diagrams, P-Diagrams, Awareness Sheets, DFMEA’s, FMECA’s, DRBFM, RCA, DMEA, DFM/A)
  • Provide technical expertise to efficiently complete analysis of a new or modified manufacturing or assembly processes (e.g., detailed Process Flow Diagrams, Control Plans, PFMEA’s, MSA, SPC)
  • Provide technical expertise to resolve current issues such as warranty or spills (both internal and at your suppliers)
  • Provide flexible support from telephone consultations to experienced resources for extended time
  • Provide technical expertise to support ISO 9001:2015 accreditation
  • Provide technical expertise to support IATF 16949:2016 accreditation
  • Provide technical expertise to support ISO26262 requirements
  • Conduct a “gap analysis” to determine where to focus internal resources and define areas of improvement