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Training

Trust the Process

APQP Training Program

Advanced Product Quality Planning is the framework of procedures and techniques used to develop products. Test.

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DFMEA – FMECA Training Program

Design Failure Modes & Effects Analysis and Failure Modes, Effects & Criticality Analysis are a step-by-step approach to identify and…

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DRBFM Training Program

Design Review Based on Failure Modes is a focused approach of mitigating change risk within the product and process design….

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PFMEA Training Program

Process Failure Modes and Effects Analysis is a step-by-step approach to identify and manage the risks of failures within the…

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PPAP Training Program

Production Part Approval Process is a standardized process in the automotive and aerospace industries that helps manufacturers and suppliers communicate…

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DFM/A Training Program

Design for Manufacturing and Assembly is a combination of two methodologies; Design for Manufacture, which means the design for ease…

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DMAIC Training Program

Lean Six Sigma – A structured and disciplined approach to making fact-based decisions that cover the DMAIC phases: Define; Measure;…

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DOE Training Program

Design of experiments (DOE) – provides a systematic method to determine the relationship between factors affecting a process and the…

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Reliability Engineering Training Program

Reliability Engineering describes a focused approach to complete Reliability Engineering methods and how they will benefit your organization

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ISO 26262 Training Program

Functional Safety describes how to implement a vehicle level functional safety program, create a HARA, and understand the interactions within…

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MSA Training Program

Measurement System Analysis is an experimental and mathematical method of determining how much the variation within the measurement process contributes…

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SPC Training Program

Statistical Process Control is a scientific visual method used to monitor, control and improve processes by eliminating special cause variation…

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FTA Training Program

Fault Tree Analysis is a systematic, deductive (top-down), graphical methodology for defining a single specific undesirable event and determining all…

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MFMEA / DFM M&T Training Program

Machine Failure Modes and Effects Analysis is a methodical approach for identifying all possible equipment failures in a manufacturing or…

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RCA Training Program

Root Cause Analysis – 8D is a methodical problem-solving process that covers the three common stages of correction: ⦁ Act…

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QSB Training Program

QSB will provide a summary of how to assess shop floor manufacturing systems. Training will include control of nonconforming products,…

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Poka-Yoke Training Program

Poka-yoke is a technique for avoiding simple human error in the workplace. Also known as mistake-proofing, goof-proofing, and fail-safe work…

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Process Awareness

Ability and knowledge to participate in  completing the FMEA Process

LEVEL 1

Competency

Ability and knowledge to lead a team in the FMEA Process

LEVEL 2

Proficient

Ability to teach and mentor Participants and Team Leads in the FMEA Process

LEVEL 3

Expert

Ability to lead an organization implementing FMEA

LEVEL 4

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DFM/A Training Program

Design for Manufacturing and Assembly is a combination of two methodologies; Design for Manufacture, which means the design for ease…

Learn More »

PFMEA Training Program

Process Failure Modes and Effects Analysis is a step-by-step approach to identify and manage the risks of failures within the…

Learn More »

DRBFM Training Program

Design Review Based on Failure Modes is a focused approach of mitigating change risk within the product and process design….

Learn More »

DFMEA – FMECA Training Program

Design Failure Modes & Effects Analysis and Failure Modes, Effects & Criticality Analysis are a step-by-step approach to identify and…

Learn More »

Please visit ReliatrainGov.com for more information about Government Services

PFMEA Training Program

Process Failure Modes and Effects Analysis is a step-by-step approach to identify and manage the risks of failures within the…

Learn More »

DRBFM Training Program

Design Review Based on Failure Modes is a focused approach of mitigating change risk within the product and process design….

Learn More »

DFMEA – FMECA Training Program

Design Failure Modes & Effects Analysis and Failure Modes, Effects & Criticality Analysis are a step-by-step approach to identify and…

Learn More »

Please visit ReliatrainGov.com for more information about Government Services

RCA Training Program

Root Cause Analysis (RCA) using 3-Legged-5-Why

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COURSE DESCRIPTION

RCA (Root Cause Analysis) using the 3-Legged-5-Why technique provides a methodical approach to use in the development and post-product phases to assess issues in design, development, and production.
The RCA course presents industry best practices for remediation of problems, and provides a step-by-step method to minimize re-occurrence of these problems in your organization. This course is intended for product designers, developers, and supplier quality engineers. This is a foundation training module and does not have required prerequisite training or experience.

COURSE OBJECTIVES

This course is intended to provide an overview on RCA, using the 3-Legged 5-Why approach. At the end of this course you should be able to:

⦁ Define the 5-Why analysis
⦁ Define the “3 Legs” interaction within the 5-Why analysis
⦁ Define the steps to solve a problem
⦁ Define the problem and provide a clear and accurate problem statement
⦁ Define the problem as the customer sees it
⦁ Define traceability to the people doing the work
⦁ Define detection processes and methods controllable in your plant

COURSE OUTLINE

RCA is a structured method that visually displays the logical steps to efficient problem-solving. RCA will support your organization’s Functional Safety systems, and ensure sensitive sub-systems have oversight and proper “due care”.

This course will cover the following RCA items:

⦁ RCA Basics using the 3-Legged 5-Why methodology
⦁ Benefits of RCA in your development stages before production
⦁ Use the 3 “Legs” in the 5-Why methodology to ensure problems are surfaced before production and resolved to minimized re-occurrence:
⦁ Specific
⦁ Detection
⦁ Systemic
⦁ Use the 3-Legged 5-Why methodology with other problem-solving tools
⦁ Using 3-Legged 5-Why for internal plant issues such as FTQ, scrap reduction, and internal audit NCR’s

At the end of the training the participant will be required to take quizzes that test proficiency and complete a course survey based on the course material and the instructor. ReliaTrain uses the results of the quizzes and surveys to update the training to provide the best experience to participants.

COURSE PREREQUISITES

This is a Level One foundation training module and does not have required prerequisite training or experience. However, this course is a Prerequisite for higher level (Competency, Proficient, and Expert) FMEA Certification.

COURSE RECOMMENDED PARTICIPANTS

This course is intended for management and engineers in areas of design, manufacturing, assembly, quality, service, packaging, material handling, FMEA facilitators, and supplier quality (Including Suppliers).

This RCA training program is intended for all industries including but not limited to:

Commercial
Medical
Utilities
Aerospace
Consumer Lifestyle Products
Civil Engineering
Tooling and Equipment
Oil and Gas
Trains & Railroad Equipment
Military [DOD]
Government
Phones & Personal Devices

Learn More About RCA

ReliaTrain offers mentoring, facilitation, and training support for Product and Process Development based on Quality and Reliability industry standards. ReliaTrain provides step-by-step methodologies that can be tailored to your organizational requirements. Let us support implementation of RCA methodology

Contact us to learn more about RCA