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Process Awareness
Ability and knowledge to participate in completing the FMEA Process
LEVEL 1
Competency
Ability and knowledge to lead a team in the FMEA Process
LEVEL 2
Proficient
Ability to teach and mentor Participants and Team Leads in the FMEA Process
LEVEL 3
Expert
Ability to lead an organization implementing FMEA
LEVEL 4
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Design for Manufacturing and Assembly is a combination of two methodologies; Design for Manufacture, which means the design for ease…
Process Failure Modes and Effects Analysis is a step-by-step approach to identify and manage the risks of failures within the…
Design Review Based on Failure Modes is a focused approach of mitigating change risk within the product and process design….
Design Failure Modes & Effects Analysis and Failure Modes, Effects & Criticality Analysis are a step-by-step approach to identify and…
Please visit ReliatrainGov.com for more information about Government Services
Process Failure Modes and Effects Analysis is a step-by-step approach to identify and manage the risks of failures within the…
Design Review Based on Failure Modes is a focused approach of mitigating change risk within the product and process design….
Design Failure Modes & Effects Analysis and Failure Modes, Effects & Criticality Analysis are a step-by-step approach to identify and…
Please visit ReliatrainGov.com for more information about Government Services
RCA Training Program
Root Cause Analysis (RCA) using 3-Legged-5-Why
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COURSE DESCRIPTION
RCA (Root Cause Analysis) using the 3-Legged-5-Why technique provides a methodical approach to use in the development and post-product phases to assess issues in design, development, and production.
The RCA course presents industry best practices for remediation of problems, and provides a step-by-step method to minimize re-occurrence of these problems in your organization. This course is intended for product designers, developers, and supplier quality engineers. This is a foundation training module and does not have required prerequisite training or experience.
COURSE OBJECTIVES
This course is intended to provide an overview on RCA, using the 3-Legged 5-Why approach. At the end of this course you should be able to:
⦁ Define the 5-Why analysis
⦁ Define the “3 Legs” interaction within the 5-Why analysis
⦁ Define the steps to solve a problem
⦁ Define the problem and provide a clear and accurate problem statement
⦁ Define the problem as the customer sees it
⦁ Define traceability to the people doing the work
⦁ Define detection processes and methods controllable in your plant
COURSE OUTLINE
RCA is a structured method that visually displays the logical steps to efficient problem-solving. RCA will support your organization’s Functional Safety systems, and ensure sensitive sub-systems have oversight and proper “due care”.
This course will cover the following RCA items:
⦁ RCA Basics using the 3-Legged 5-Why methodology
⦁ Benefits of RCA in your development stages before production
⦁ Use the 3 “Legs” in the 5-Why methodology to ensure problems are surfaced before production and resolved to minimized re-occurrence:
⦁ Specific
⦁ Detection
⦁ Systemic
⦁ Use the 3-Legged 5-Why methodology with other problem-solving tools
⦁ Using 3-Legged 5-Why for internal plant issues such as FTQ, scrap reduction, and internal audit NCR’s
At the end of the training the participant will be required to take quizzes that test proficiency and complete a course survey based on the course material and the instructor. ReliaTrain uses the results of the quizzes and surveys to update the training to provide the best experience to participants.
COURSE PREREQUISITES
This is a Level One foundation training module and does not have required prerequisite training or experience. However, this course is a Prerequisite for higher level (Competency, Proficient, and Expert) FMEA Certification.
COURSE RECOMMENDED PARTICIPANTS
This course is intended for management and engineers in areas of design, manufacturing, assembly, quality, service, packaging, material handling, FMEA facilitators, and supplier quality (Including Suppliers).
This RCA training program is intended for all industries including but not limited to:
Commercial
Medical
Utilities
Aerospace
Consumer Lifestyle Products
Civil Engineering
Tooling and Equipment
Oil and Gas
Trains & Railroad Equipment
Military [DOD]
Government
Phones & Personal Devices
Learn More About RCA
ReliaTrain offers mentoring, facilitation, and training support for Product and Process Development based on Quality and Reliability industry standards. ReliaTrain provides step-by-step methodologies that can be tailored to your organizational requirements. Let us support implementation of RCA methodology